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Materials Processing >> Content Detail



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Readings

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Readings are chapters/sections from the following books:

Amazon logo [A] Ashby, M. F. Materials Selection in Mechanical Design. 3rd ed. Boston, MA: Elsevier Butterworth-Heinemann, 2005. ISBN: 9780750661683.

Amazon logo [BSL] Bird, R. B., W. E. Stewart, and E. N. Lightfoot. Transport Phenomenon. New York, NY: J. Wiley and Sons, 2001. ISBN: 9780471410775.

Amazon logo [F] Flemings, M. Solidification Processing. New York, NY: McGraw-Hill, 1974. ISBN: 9780070212831.

Amazon logo [ID] Incropera, F. P., and D. P. DeWitt. Fundamentals of Heat and Mass Transfer. 5th ed. New York, NY: J. Wiley and Sons, 2001. ISBN: 9780471386506.

Amazon logo [PG] Poirier, D. R., and G. H. Geiger. Transport Phenomena in Materials Processing. Warrendale, PA: Minerals, Metals & Materials Society, 1998. ISBN: 9780873392723.


SES #TOPICSMOTIVATING PROCESSESReadings
L1Introduction
R1Math Review
I. Solid Heat Treatment
L2Introduction

Energy Conservation and 1-D Conduction
VariousID 1.3
L3Sphere Generation

Multilayers
PG 9.4
L4Multilayers (cont.)

Biot #

Finite Differences
Glass-ceramicsID 5.9

Timestepping Algorithms and the Enthalpy Method (PDF) -- an excerpt from Prof. Powell's notes for MIT course 3.021J Spring 2005.
R2Heat Flow through Multilayer Sheet and Cylinder
L5Finite Differences (cont.)

Radiation
Polymer ExtrusionID 12
L6Dimensional AnalysisFurnace Wall
L7Radiation (cont.)

Convective Cooling Curves

Dimensionless Graphs
Thermal SprayPG 9.3
R3Dimensional Analysis
L8Convective Cooling Curves (cont.)
II. Engineering Economics
L9IntroductionAmazon logo Kirchain, R., and F. Field. "Process-Based Cost Modeling: Understanding the Economics of Technical Decisions." In Encyclopedia of Materials Science and Engineering. Vol. 2. San Diego, CA: Elsevier, 2001, pp. 1718-27. ISBN: 9780080431529.
L10Cost Modeling I: Unit OperationsPizza Oven
R4Economic Models in Engineering
L11Cost Modeling II: Cost Factors and Scale
III. Liquid-Solid Processing
L12Moving BodiesVacuum Arc RemeltingPG 10.1-10.3
L13Moving Bodies (cont.)

Stability
CastingF
R5Casting: Solid-Liquid Process
L14Stability in Alloy SolidificationInjection MoldingF
IV. Fluid Behavior
L15Introduction

Newtonian Fluids
BSL 1.1-1.2, 2.1-2.2
L16Test 1
R6Fluid Flow and Drag Force on a Sphere, with Examples
L17Viscous Shear
L18Tubes

Flow Rate

Sphere Flow
Precipitation, BubblesBSL 6.1-6.3
L19Sphere Drag and Reynolds Number
L20Engineering and Society

Particle Velocity
Lessons of 9/11
L21Friction Factors

Boundary Layers
L22Plate Drag

Turbulence
FermentationBSL 5.1-5.2

Video: Turbulence, from the series of Fluid Mechanics Films produced in 1969 by the National Committee for Fluid Mechanics Films.
R7Friction Factors and Drag Forces

Turbulence
L23Turbulence (cont.)Fermentation
L24Batch and Continuous Flow ReactorsFermentationBSL 23.1
L25Chemical Reactors

Porous Media
R8Batch/Continuous Flow Reactors

Flow through Porous Media
L26Porous Media (cont.)
V. Deformation Processing
L27Non-newtonian FlowVariousBSL 8.3, 8.4
L28Deformation MechanismsPolymers, MetalsA 7.5, 7.6
R9Test 2 Review

Warm Up Practice Problems
L29SinteringHIP, CM
L30Test 2
L31Consolidation ProcessesHIP, CM
VI. Vapor-Solid Processes
L32Evaporation ProcessesZirconia PVD
R10Sintering (Stage I and Stage II)

Evaporation
L33Vapor Phase Transport

Structure Formation
Thin Films
L34Patterning

Polymer Deposition
Polymer Sputter
L35Coherent/Expitaxial Films

Nanostructure Formation
VLS
R11Mean Free Path

Structure Zone Model

Fabrication Processes
VII. Special Topics
L36Process Selection
L37Costs of Materials Usage
L38Wrap Up

 








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